Message from @hungryghost

Discord ID: 643114731342790676


2019-11-10 15:44:01 UTC  

https://cdn.discordapp.com/attachments/371875015018283009/643113636809932811/unknown.png

2019-11-10 15:44:01 UTC  

finished parts look like this

2019-11-10 15:44:33 UTC  

interesting, i wouldve thought for fiberglass you would lay it inside the mold, fill it with resin, vacuum suck it and then let it sit till its dry

2019-11-10 15:44:48 UTC  

that's thermoset molding

2019-11-10 15:44:52 UTC  

aha

2019-11-10 15:44:53 UTC  

which is popular as well

2019-11-10 15:45:03 UTC  

but thermoform is faster

2019-11-10 15:45:40 UTC  

vrom vrom

2019-11-10 15:45:42 UTC  

in many cases it takes hours or even a day or more to cure themoset parts

2019-11-10 15:45:58 UTC  

which is why one of our customers had to basically shut down for two years and rethink their tooling

2019-11-10 15:46:08 UTC  

i can imagine that takes a long time

2019-11-10 15:46:18 UTC  

how does it work for thermoform molding?

2019-11-10 15:46:35 UTC  

how come it's faster?

2019-11-10 15:46:38 UTC  

you just heat the material in an oven, take it out of the oven and form it, let it cool

2019-11-10 15:47:03 UTC  

the fiberglass is pre-impregnated with polypropylene or other plastics

2019-11-10 15:47:10 UTC  

so it's just a sheet of plastic/fiberglass

2019-11-10 15:47:18 UTC  

ahh cool

2019-11-10 15:47:26 UTC  

https://cdn.discordapp.com/attachments/371875015018283009/643114496667156493/iu.png

2019-11-10 15:47:49 UTC  

the fiberglass layup you're referring to is good too but it's used for diff purposes

2019-11-10 15:48:05 UTC  

these are just trim panels that don't need much structural strength

2019-11-10 15:48:20 UTC  

i came across it for windmill blades

2019-11-10 15:48:35 UTC  

funny enough we apparently had a project for windmill blades a while back

2019-11-10 15:48:41 UTC  

before i worked here

2019-11-10 15:48:46 UTC  

the tools are the biggest we've ever made

2019-11-10 15:49:10 UTC  

hah, can you still put that in an oven to do thermoforming?

2019-11-10 15:49:17 UTC  

yes

2019-11-10 15:49:18 UTC  

seems kinda big

2019-11-10 15:49:20 UTC  

it is

2019-11-10 15:49:30 UTC  

we specialize in huge parts that would otherwise be extremely expensive to make

2019-11-10 15:49:31 UTC  

hows that done?

2019-11-10 15:49:36 UTC  

we have a real big oven

2019-11-10 15:49:38 UTC  

lol

2019-11-10 15:49:40 UTC  

alright

2019-11-10 15:49:55 UTC  

and our tools are much lighter weight and require way less overhead than typical of compression tools

2019-11-10 15:50:08 UTC  

what are the dimensions of that oven?

2019-11-10 15:50:19 UTC  

i think width wise we've got like 12 feet

2019-11-10 15:50:47 UTC  

some of our customer's parts are wider than our oven so we actually overlap pieces sometimes to make it work

2019-11-10 15:51:16 UTC  

big oven

2019-11-10 15:51:18 UTC  

incase of f.e. those windmill blades, do you fit the entire part in at once?

2019-11-10 15:51:25 UTC  

or is the oven moved along it length wise or something?

2019-11-10 15:51:31 UTC  

can't remember what they did for those